Pipe Wall Thickness: Various Codes ASME B 31.1, 31.12, 31.3

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**课程名称:管道壁厚:ASME B31.1, 31.12, 31.3 等多种规范** **课程概述:** 本课程深入探讨了管道工程中至关重要的管道壁厚计算。针对工艺管道、氢气管道和发电厂等不同应用场景,以及高压管道和外部管道,本课程将详细阐述遵循的相关规范。 **课程内容覆盖:** 1. **ASME B31.3 与 ASME B31.1 的区别:** * 应用场景 * 许用应力 * 设计寿命 * 安全系数 * 管道壁厚 * 焊后热处理 * 随机检验 * 测试 2. **ASME B31.3 与 ASME B31.12 的区别:** * 应用场景 * 壁厚计算 * 支管连接要求 * 材料 * 无损检测要求 * 焊接要求 3. **壁厚计算:** * 基于 ASME B31.1 的参数 * 基于 ASME B31.3 的参数 * 基于 ASME B31.12 的参数 * 高压管道 * 外部压力 4. **实际计算与比较:** * ASME B31.1 * ASME B31.3 * ASME B31.12 * 高压管道 * 外部压力 此外,课程还鼓励学员访问 EPCLand 的管道壁厚测验部分,该部分提供丰富的测验、文章和详细课程。 **常见问题解答 (FAQ):** * **什么是管道的内径 (ID) 和外径 (OD)?** 管道的外径始终大于内径。内径和外径之差由管道壁厚决定。 * **管道的壁厚公差是多少?** 直管壁厚最常见的公差是 12.5%。这意味着在管道周向的任意位置,壁厚不得小于标称壁厚 87.5%。 * **什么是所需厚度?** 根据适用的设计规范计算和规范允许应力,考虑压力、机械和结构荷载,每个压力容器元件所需的最小厚度(不含腐蚀裕量)。 * **厚度的单位是什么?** "密尔" (mil) 是厚度单位,等于千分之一英寸 (0.001 英寸)。要将密尔转换为英寸,将密尔数除以 1000。 * **什么是最小所需厚度?** 考虑压力、机械和结构荷载,根据适用的设计规范计算和规范允许应力,每个管道系统组件不含腐蚀裕量的厚度。 * **管道是以内径还是外径来尺寸标注的?** 管材 (Tube) 以外径测量,管道 (Pipe) 以内径测量。 * **如何计算百分比厚度?** t = P \* D / (2 \* F \* S \* E) 其中: t: 计算壁厚 (mm) P: 管道设计压力 (kPa) = 78 bar-g = 7800 KPa D: 管道外径 (mm) = 273.05 mm F: 设计系数 = 0.72 S: 规定最小屈服强度 (MPa) = 359870 KPa (指定材料) E: 纵向接头系数 = 1.0 * **管道工程中的 STD 是什么意思?** 在管道工程中,STD 指标准壁厚。每根管道生产时都有一个固定的壁厚,后来被称为 STD。STD 钢管有特加厚 (XS)、超特加厚 (XH)、双特加厚 (XXS) 和双超特加厚 (XXH) 等规格。 * **什么是 ASME B36.10M?** B36.10M 规定了焊接和无缝锻钢管的尺寸标准化,适用于高温或低温以及高压或低压。 * **什么是 ASME B36.19M?** 该标准规定了焊接和无缝锻造不锈钢管的尺寸标准化,适用于高温或低温以及高压或低压。"管道" (pipe) 的术语用于区别于"管材" (tube),适用于通常用于管道系统的管材产品。 * **为什么被称为 Sch 40?** 管道的管号是无量纲的。换句话说,SCH 40 并不表示管道直径是 40 毫米或 40 英寸。每个管号的参数由以下部分决定... (此处内容可能不完整,但指明了管材规格的定义方式)

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Pipe thickness calculations are very important aspects of Piping Engineering. Process piping, Hydrogen Piping, Power plant has different codes which need to be followed while calculating the thicknesses. Also, the High pressure piping has different criteria to calculate the thickness. Moreover, External piping's thickness calculations are different than the others.In this course following shall be covered:1. Difference Between ASME 31.3 & ASME 31.1ApplicationAllowable StressDesign LifeFactor of SafetyPipe Wall thicknessPost weld Heat TreatmentRandom InspectionTesting2. Difference Between ASME 31.3 & ASME 31.12ApplicationThickness CalculationBranch Connection RequirementsMaterialsNDE requirementWelding Requirements3. Thickness CalculationsParameters Based onASME B31.1ASME B31.3ASME B31.12High Pressure PipingExternal Pressure4. Actual Calculations & ComparisonASME B31.1ASME B31.3ASME B31.12High Pressure PipingExternal PressureAlso, check out the quiz section on Pipe wall thickness on EPCLand, where hindered of quizzes , articles and detailed courses have been published.Frequently Asked Questions:What is ID and OD of pipe?The outside of the pipe is always larger than the inside. The difference between the inside diameter (ID) and the outside diameter (OD) is due to the thickness of the wall.What is the thickness tolerance in pipe?The most common tolerance on the wall thickness of straight pipe is 12.5%. This means that the wall thickness at any given location around the circumference of the pipe must not be less than 87.5% of the nominal wall thickness.What is required thickness?The minimum thickness without corrosion allowance for each element of a pressure vessel based on the appropriate design code calculations and code allowable stress that consider pressure, mechanical, and structural loadings.What unit is thickness?A "mil" is a unit of thickness equal to one thousandth of an inch (. 001 inch). To convert mil to inches, take mil and divide by 1000.What is minimum required thickness?The thickness without corrosion allowance for each component of a piping system based on the appropriate design code calculations and code allowable stress that consider pressure, mechanical and structural loadings.Is pipe sized by ID or OD?Tube is measured by outside diameter, pipe is measured by inside diameter.How do you calculate percent thickness?t = P * D / (2 * F *S * E)1. t: Calculated Wall thickness (mm)2. P: Design pressure for the pipeline (kPa)=78 bar-g=7800 KPa.3. D: Outside diameter of pipe (mm)= 273.05 mm.4. F: Design factor = 0.72.5. S: Specified Minimum Yield Strength (MPa)=359870 KPa for the specified material.6. E: Longitudinal joint factor = 1.0What is STD in piping?In pipes engineering, STD refers to standard thickness. Each pipes was produced to have one thickness that was later termed as STD. Schedule STD Steel Pipes is available in extra strong (XS), extra heavy (XH), double extra strong (XXS), and Double extra heavy (XXH).What is ASME B36 10M?B36.10M Welded and Seamless wrought steel pipeThis standard covers the standardization of dimensions of welded and seamless wrought steel pipe for high or low temperatures and pressures.What is ASME B36 19m?This Standard covers the standardization of dimensions of welded and seamless wrought stainless steel pipe for high or low temperatures and pressures. The word pipe is used, as distinguished from tube, to apply to tubular products of dimensions commonly used for pipeline and piping systems.Why is it called Schedule 40?Why is it called schedule 40 pipe? The pipe numbers are non-dimensional. In other words, SCH 40 doesn't mean the pipe is 40 millimeters or 40 inches in diameter. The parameters for each schedule are determi

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