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所在平台: Udemy |
课程主页: https://www.udemy.com/course/mastering-the-basics-of-industrial-engineering/
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课程名称：掌握工业工程基础 课程概述： 本课程分为五个模块，旨在帮助学员全面理解工业工程的基本概念和应用。 模块1：工业工程简介 介绍现代工业工程的发展历程及其职能。探讨生产力的概念及衡量方法，分析生产力变化的动态及改进生产力的技术。此外，还包括生产成本的基本概念，区分制造与采购，进行经济分析及C-V-P分析，辅以简单问题的练习。 模块2：工作研究 讲解工作研究的程序和工作内容的概念，介绍减少工作内容的技术。学习方法研究的步骤，包括记录技术、操作过程图、流动过程图及双手过程图，此外，还涉及微动作研究及SIMO图的重要性和运动经济原则。工作测量及时间研究的技术、步骤，以及标准时间的计算（问题分析）也在此模块中。 模块3：工厂选址与布局 探讨不同类型和特征的工厂布局，使用旅行图、REL图和计算机算法（如CRAFT和ALDEP）进行布局设计，并讲解系统布局规划、线平衡及相关问题。介绍物料搬运的原则、设备选择及单位负载概念，涉及自动化物料搬运系统（例如AGV）。同时还包括折旧方法，如直线法、递减余额法及沉淀基金法的计算问题。 模块4：生产计划与控制 分析不同类型的生产系统，进行需求预测和汇总规划，掌握主生产计划的技术与订单承诺方法。深入学习物料需求规划（MRP）及车间控制的方法，包括流动车间和工作车间调度技术、Johnson算法、调度规则以及甘特图的应用。结合新产品的引入、产品生命周期及库存管理模型，探讨库存控制技术。 模块5：质量控制 阐明统计质量控制的基本概念，分析引起质量变化的原因，学习X和R控制图的应用及相关问题。介绍过程能力及其指数、可靠性及故障原因，讨论“浴缸曲线”和系统可靠性基础知识。进一步学习全面质量管理（TQM）、ISO、六西格玛和质量圈的基本概念。此外，介绍项目管理工具，包括关键路径法和PERT，讨论网络的崩溃、经济寿命的确定和更换政策的分析方法。 本课程结合理论与实践，适合希望深入了解工业工程基础知识的学员。
Module 1 Introduction to Industrial Engineering - Evolution of modern Concepts in Industrial Engineering - Functions of Industrial Engineering. Productivity- productivity measures- dynamics of productivity change- Techniques for improving productivity. Production costs concepts - Manufacturing Vs Purchase- problems- Economic aspects- C-V-P analysis - simple problems.. Ergonomics Man-Machine systems-Anthropometry Work place design and ergonomics - Value Engineering. Module 2 Work study-procedure-concept of work content- techniques to reduce work content. Method Study-steps-recording techniques-operation process chart-flow process chart-two hand process chart-multiple activity chart. Diagrams- Flow diagrams-String diagrams. Micro-motion study-SIMO chart- critical examination. Principle of motion economy. Work measurement- techniques of work measurement - Time Study- - Steps in time studycalculation of standard time (problems)- allowances. Module 3 Plant location, plant layout and material handling- Type of layouts and characteristics -Tools and techniques for plant layout- travel chart - REL chart- Computer algorithms for layout design CRAFT-ALDEP (methods only)- Systematic layout planning -Line balancing-RPW (problem). Principles of material handling-selection and type of material handling equipment- Unit load concept- Automated Material Handling Systems- AGVs. Depreciation -Method of providing for depreciation- straight line method- Declining balance method- Sinking fund methods (Problems)Module 4Production Planning and control -Types of Production systems. Demand forecasting- Forecasting methods, Aggregate planning- methods- Master Production Schedule-techniques-order promising- Material Requirement Planning-bill of materialMECHANICAL ENGINEERING product structure diagram- MRP record processing- Shop floor control - Scheduling flow shop and job shop scheduling methods, Johnson's algorithm-dispatching rules - Gantt charts. Introduction and need for a new product-product life cycle. Inventory Control, Inventory models - Basic model -price discounts -problems - determination of safety stock - Selective inventory control techniques Module 5 Quality control - Statistical quality control -causes of variation in quality- control charts for X and R (problems). Process Capability- process capability index- Reliability-causes of failures- Bath tub curve.-System reliability. Introduction to concepts of, TQM, ISO, Six Sigma and Quality circles. Project management- Critical Path Method, PERT, crashing of networks Determination of economic life -Replacement policy- Methods of replacement analysis.Plunge
