Injection Moulding DIE Making Process Master Class TM

所在平台: Udemy

课程主页: https://www.udemy.com/course/injection-moulding-die-making-process-master-class-tm/

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**课程名称:** 注塑模具制造工艺大师班 (Injection Moulding DIE Making Process Master Class TM) **课程概述:** 本大师班全面深入地讲解注塑成型工艺。在工业设计中,为产品选择合适的材料至关重要。设计师应具备一定的材料和制造工艺知识,因为我们日常生活中80%的物品都由聚合物制成,而注塑成型是其中最为普遍的制造方法。 **设计理念:** 设计不应仅仅依靠死记硬背或书本知识,而是通过案例研究和实践来学习。通过“做中学”和“行动中学习”,设计师能根据自身理解形成独特的解决方案。 **课程内容重点:** * **材料选择与注塑成型工艺:** 深入探讨材料选择的重要性,并通过案例研究展示注塑成型工艺的应用。 * **注塑成型术语详解:** 详细讲解分型面、浇口、流道、拔模斜度等关键技术术语。 * **注塑成型过程原理:** 从料斗、螺杆设计、注射压力到通过喷嘴和流道注入模具,全程细致阐述注塑成型的工作原理,并配以清晰的图示,尤其侧重于汽车行业。 * **模具设计技巧:** * 如何巧妙设计模具,避免分型面出现在产品表面,影响美观。 * 通过视觉化展示鼠标、瓶盖等塑料零件示例,说明如何将分型面设计在不易察觉处,以保证产品的外观、贴合度和光洁度。 * 强调设计与制造工艺的协同,通过实践和工程师的密切沟通来提升这项技能。 * 无需成为模具大师,但理解模具设计基础,例如如何通过拔模斜度轻松脱模,是可以通过与工程师的讨论和近距离观察工艺过程来学习的。课程将通过展示模具和零件的实际设计以及脱模过程来体现。 * **核心顶针设计:** 讲解在注塑成型中设计核心顶针以形成孔洞的重要性。 * **跨部门协作:** 如何与工程师和材料开发团队有效沟通,自信地讨论材料选择及其制造工艺。这是设计师必备的核心能力,本课程旨在提升学员这方面的敏感度。 * **对称分型与脱模设计:** 教授如何设计模具以实现分型面的对称分裂,并方便零件取出。同时,还将详细展示早期(15-20年前)小型工业中注塑成型零件的手动取出过程。 **总而言之,** 本课程旨在帮助设计师理解材料选择、注塑成型工艺以及模具设计的重要性,通过理论结合实践,提升设计能力和与工程团队的沟通协作能力。

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About the Master Class: This course covers comprehensively about the injection moulding process in detail. Being said to be choosing materials for their own designs is very important when it comes to the industrial design aspect. That is why it is a default expectation of a studio that you know about materials and its manufacturing process at least a little. But sadly designers or not really that good in terms of materials and manufacturing process this is injection moulding process very very very important of choosing materials when it comes to industrial design aspects because 80% of our things what we have a room is made up of polymers and injection moulding methodDesign philosophy:As I used to say in my design courses, that design cannot be learned in the rot learning or Text book way of learning that you do through a chapter wise and remember some formulas that will yield you some solutions. Design is unique and when different people approach the same problems we will get different solutions based on the inputs that designer works on.So design can be approached in the way of learning through the case studies and by doing action on your own to learn yourself.Learning by doing and learning by action.Benefits of Materals Injuction Molding Process With A Case StudyTechnical details of injection moulding terminologies like parting line, gate, Runner, draft angle et ceteraFull technical understanding of how a injection moulding process works typically for automotive sector starting from hopper, screw design, injection pressure and how it is injected into the mould using the nozzle and run her every thing was discussed with the clear simple illustrationsHow to design die brilliantly so that you could avoid parting lines by not putting on the top of the part which spoils the aesthetics predominantly. Many examples of plastic parts have been shown visually Like mouse example water bottle cap examples has been shown so that the parting lines could be planned well beneath the part so that the aesthetic look, fit and finish is not compromised to any extentThis quality of designing your part according to the manufacturing process is a skill that comes over by practice and continually interaction with the engineering team. No need to be a master in the injection moulding process or any other manufacturing process but certain things like basics of injection moulding designing of tool how part can be easily taken out from the tool by providing sufficient draft angle could be definitely learnt easily by continue discussion with engineering team or maybe watching the process very closely, that is what is mainly covered by showing physical design of a die design of a part and how to extract it outAlso how to design core pins which is very important for an injection moulding process when it comes to taking a hole in the partsA discussion about how to interact with engineers and materials development team to confidently speak about the material choice and its manufacturing process in nutshell. It is a very important quality of a designer but many people are missing that is why I teach in my design courses about basic materials, manufacturing processes and its properties like this to make them sensitisedHow to design die so that we can able to make a symmetric split of the party and it could be easily removed and the process of handholding has been shown in detail how it is being done in the olden days let's say 15 to 20 years back how injection moulding process had been taken out in a small industry level

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