Basics of Plastics design for design engineers

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**课程总结:塑料设计基础** 本课程专为设计工程师打造,旨在提供塑料产品设计的基础知识和全面理解。 **课程内容要点:** * **塑料基础:** 介绍聚合物和塑料的定义,以及与钢和铝等金属材料在设计上的差异。 * **材料分类:** 区分热塑性塑料和热固性塑料,以及非晶态和结晶态塑料。 * **优缺点分析:** 探讨使用塑料进行设计的优势和劣势。 * **数据与测试的重要性:** 强调在设计过程中理解材料数据和测试结果的关键性。 * **力学行为:** 深入解析应力-应变曲线,包括弹性、刚度、韧性与脆性、线性和非线性行为、屈服点和伸长率。 * **玻璃化转变温度:** 解释玻璃化转变温度及其对材料性能的影响。 * **粘弹性行为:** 介绍粘弹性模型,以及蠕变和蠕变断裂现象。 * **疲劳与断裂韧性:** 比较塑料与钢在疲劳和断裂韧性方面的表现。 * **冲击韧性:** 分析不同塑料的冲击韧性,并确定表现优异的材料。 * **硬度、耐磨性和摩擦性能:** 讲解硬度及其测量方法的重要性,以及适合抗摩擦应用的塑料。 * **增强塑料:** 讨论增强塑料的性能影响和各向异性。 * **设计流程与材料选择:** 阐述塑料设计在整体设计过程中的位置,以及材料选择指南和重要因素。 * **尺寸稳定性和公差:** 探讨尺寸稳定性和公差在塑料设计中的考虑。 * **注塑成型设计:** 介绍塑料产品设计的注塑成型相关知识。 **课程目标:** 本课程旨在帮助设计工程师超越CAD技能,建立对塑料材料行为的系统性基础理解,从而做出更明智的材料和设计决策。

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Plastics as a family of materials have been exceedingly used for product design.Designing with the plastic materials is generally not so straightforward as steels and aluminum. Due to the dependency of material properties on various factors.This course is an attempt to collate the important considerations when designing with plastic materials. Topics covered: 1. What are polymers and plastics2. Difference between thermo plastics and Thermosets 3. Difference between amorphous and crystalline types4. The advantages and disadvantages of using plastics for design5. Importance of data and tests - Design approach6. Mechanical behaviour - Stress strain diagram7. Flexibility, rigidity, Ductile vs brittle behaviour, Linear and Non linear behaviour8. Yield point and Elongation9. Glass transition temperature and its importance10. Visco elastic behaviour - Models11. Phenomenon of Creep and how it takes place12. Creep rupture definition 13. Behaviur in Fatigue and Fracture toughness compared to steel14. Impact toughness and which plastics are superior compared to others? 15. Hardness property and its measurement , importance16. Abrasion and Friction properties. Plastics which are good selection for anti friction applications17. What are re-inforced plastics. Their impact and Anisotropy18. Designing plastics within the larger Design process. Steps to consider, checks to include. 19. Material selection guide and factors to consider when selecting apt material20. Dimensional stability, tolerances21. Design for Injection moldingThis course is designed to aid Design engineers in the Plastics product design activity. To go beyond CAD skills and develop holistic fundamental understanding of behaviour of plastics. Helping to make better material decisions and design decisions.

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